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inVain, i just hoked up the SanAce to bings 0-100% Circuit, and that brought more noise comfort to me. But i can't explain that effect. It's the first real advantage of that more difficult to built curcuit now
What the difference between the 3.3A-Nidecs and yours with 2.75A?
Same with the pots and LEDs. If anyone can see any particular issues, please let me know.
I haven't yet determined what type of input I'm going to use. Probably the standard Molex connector as it won't require any additional cables for my particular setup.
Again, this is going to drive 20 AC F12 PWMs and 4 AC F8 PWMs.
And to bing...just wanted to confirm something.
Regarding the first drawing on post 486, you have the ground set on the first 556, but in the drawing for the kick start circuit on post 822, you don't, but didn't explicitly mention in as part of the change. Just wanted to ensure that the ground was still intact.
Guys, first: Happy new year with a lot of interresting Fan-Issues here.
Also i enjoyed this thread alot, even when not beein' quite active here the last weeks. But my interest in that PWM-HighCFMfans issue is still alive. So i've got my latest one, the San Ace 120 9SG1212P1G06 and first connected it to my 556 circuit. There i have a loud whine noise, as you guys are talking about one year ago. (Sorry for that re-animating issue). Then i've changed C1 from 470pF to 680pF as described here, but the noise was still there. In fact, i can see and hear no difference between 470pF and 680pF, whats quite confusing to me . Finally, i tried to adjust it by my breadboard 555x2/311-Circuit, which is designed for work with 25kHz-frequencies i thougt. But this fan is running perfect on that refering to the noise profile. There's nearly no whining at all!
But why? Is it because the circuit brings a higher output level on the PWM-rail to the fan?
Some fan pics, 'cause they were so beautiful :
Does anyone knew this 9SG1212P1G06 one? Seems to be the same spec's insteat of another Type number.
@Railgun, woaahh .... , that is big multi channels controller you got there !
Ok, few modifications and suggestions ...
That led will going to be toasted if you connected like that, and I assumed the reason you put the led there is to show the light intensity that is correlated with the pwm signal right ? Like really dim at low duty cycle and max brightness at max speed.
You need to change that connection and add few components like this here :
View attachment 103185
Note : For the connection at "FROM 555 OUT PIN", just get one from any 555 outputs that going to be connected to the pwm fan line and share it with the fan.
This is a really serious power consumption we're talking bout here, just becareful.
How many Amps in total for all those fans ?
I'm worry with this kind of high current in total, even though molex connector is rated or capable of 11 Amps, but that is only in theory with perfect condition and a really good molex connector. Most molex currently are those cheap made in china knock off which I doubt the capable of carrying rated current.
Suggesting to double in parallel molex connections to beef up the power connection.
Another important thing is, make sure the +12 and the Ground rails at the pcb that going to the fan have a wide pcb trace, I'd say minimal 5mm width or even wider. And once the pcb is finished, layer these tracks with another soldering lead to thicken them to ensure they're good enough to carry big current.
Finally, make sure the power supply capable of driving these mountain of industrial fans.
Yes, you are right, my mistake and thanks for pointing that out.
The IC needs ground connection to work, I will update that soon.
Also I spotted another missing connection at the kick start add on module, its the connection for the transistor's emitter pin like below pic at the arrow.
View attachment 103186
Also, since you're going to buy lots of components to build this and probably there is a chance you might have a clearance issue since you've set the max board's size, actually you can replace that transistor with the 1N4148 diode like this. Hopefully this will help abit on the board space.
View attachment 103187
Those're surface mount only and cost ~$4, plus only 20ma output currant (555 is 200ma, that's a lot of fans )
Mostly the surface mount part is an issue for most DIY people.