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PROJECT LOG The Beastly Junkinator

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Painting test and button update

I got a wish to paint, so I repainted the multicard reader.

It was rat-gray, then I painted it black, but the paint got scratched and was coming off.

After a lot of manual sanding, here it is ready for a new colour!

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I wanted to shoot a video of the process, but it didn't work out due to a problem. Maybe next time. For now, enjoy the result!

The paint took 10 days to dry enough to be handled, but it's still a bit sticky.

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(Feline hair ruining my picture, damn you!)

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And now let's get on with the power button.

As I already said, there is room for a lamp module inside, but it's 24V and incandescence, so I have to replace it.

After a while, I came up with a more radical solution, creating a new lighting system.

Let's start by taking the button apart:

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I got ahold of a bit of material: a LED strip piece, and a transparent plastic cap to use as a support.

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The cap will be put inside the white plastic part, so I have to give it the right diameter.
First of all, a hole in the middle:

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Removing the sides...

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To get the right diameter, I found a washer which perfectly fits inside.
I screwed washer and plastic on a screw, and I cut it along the edge.

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Now it fits perfectly!

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Next step, LEDs and resistor.
I never soldered/unsoldered such tiny components, and you need to be careful not to heat them too much, or they'll burn out.
To remove them, I bent the strip under the LED, so that when one of the contacts was unsoldered, it would pop off easily.
For the other side, I just melted the solder and gave it a tap to make it fall free.

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Now they need to be fixed in place. I hot melt glued them down with contacts facing upwards, so that soldering would be easier.
Both glue and plastic are fairly transparent, so light will get through.

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It's not perfectly clear, but these LEDs (3528 package) are tremendously bright, in contrast to popular belief.

Sadly, I didn't take a picutre of the wiring, but the scheme is the same as the original strip, which is all four elements in series, powered via 12V
After being sure they work (yay, I didn't burn anything! :D), a nice cover of hot melt glue ensures everything stays in place.

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The glue and plastic in front of the LEDs reflect a bit of light, and this is the result!

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On the front, everything is perfect.

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Now this luminescent blob needs to be stuck inside the pushbutton, and hot melt glue helps once again.

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Perfect!

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After doing that, the only thing left to take care of is the cable (recovered from another PC power switch, a classic 2 poles DuPont connector).

A nice sleeving is what is needed! Brown, because green would have been invisible :)

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See you next time :D
 
Wow, that's awesome.

Wait! Where's the cat?! Can't finish off till next time without the cat!!! lol
 
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