jpinard said:
I am so glad I found this thread. Vballcoach... what do you use to "glue" the acrylic? Also, how do you cut the holes out for the acrylic without breaking or shredding it? I'm building my own case from scratch... but haven't proceeded beyond the sides. I need to make 8 square holes for 120mm fans and my PSU. Thanks for the help (and sorry for the threadjack)!
without a doubt, the best way to glue acrylic is a solvent cement that is designed specifically for the acrylic you are using. I have used IPS Weld On cements quite a bit and they always work well. USplastics also carries several cements for various types of acrylics. Most of them are so thin that they need to be applied with a syringe or plasticator-type dropper.
check these:
usplastics polycarbonate cement (item number 43124 at USplastics.com)
http://www.usplastic.com/catalog/va...ory_name=71&product_id=19275&variant_id=43124
another solvent cement (item number 43401 at USplastics.com):
http://www.usplastic.com/catalog/va...y_name=25394&product_id=2273&variant_id=43401
application dropper (item number 37524 at usplastics.com):
http://www.usplastic.com/catalog/va...y_name=25394&product_id=2288&variant_id=37524
IPS Weld On #3
www.mcmaster.com
search for item # 7528A13
IPS Weld On #16
www.mcmaster.com
search for item # 7515A11
Rundown Weld-On cements for plastics:
Cements form a bond by softening two surfaces and fusing them together. Application temperature range is 70° to 80° F. Operating temperature range varies with application materials (unless noted). Cements dry clear.
Weld-On 3— Formulated to bond acrylic to itself. Will also bond polystyrene, butyrate, PETG, and polycarbonate to themselves. Begins to harden in 30-45 seconds; reaches full strength in 24-48 hours.
Weld-On 4— Slower version of Weld-On 3. Begins to harden in 2-3 minutes; reaches full strength in 24-48 hours.
Weld-On 16— Especially for bonding acrylic, rigid PVC, ABS, polystyrene, butyrate, and polycarbonate to themselves and to each other. Has a higher viscosity than Weld-On 3 and Weld-On 4. Begins to harden in 5-6 minutes; reaches full strength in 24-48 hours. Operating temperature range is -30° to +160° F.
Weld-On 4052— Bonds vinyl, PVC, CPVC, ABS, acrylic, and polystyrene to themselves and to each other. Begins to harden in 15 minutes; reaches full strength in 7 days.
^all of those are available at mcmaster.com
cutting acrylic and getting good edges can be a bit of a task but here are a few methods:
1.score a line with an acrylic cutting blade, snap it along the line and then sand it smooth.
2. mask it heavily with tape and cut on a table saw - some edge smoothing will be required. try different blades for best cutting results.
3. dremel - don't even think about it. Dremel cutting bits move way too fast. The acrylic will melt all over the place and the dremel bit will throw little lava like melted globs of burning hot acrylic at you
4. For cutting larger holes -- drill with a hole saw. mask it heavily, use light pressure and go slow. For drilling smaller holes in acrylic - Plasdrills (i.e. special drill bits designed to drill acrylics without chipping, cracking, etc.) they carry them at usplastics.
5. Jig-saw/saber saw. Mask heavily and use the right blade (i.e. plastic cutting blade).
blades:
http://www.usplastic.com/catalog/product.asp?catalog_name=USPlastic&category_name=59&product_id=2304
6. if you have way too much spare cash in your pocket, get a Forrest No-Melt Carbide-Tipped saw blade and mount it in a good table saw. The forrest no-melt blades are around $180-$200 per blade depending on blade size and number of teeth.
7. too much spare cash option #2: Plastic Thermocutter - usually $350 and up...