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PROJECT LOG Gaming in tight spaces - MAX11Lv3

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MIAHALLEN

Senior Member
Joined
Aug 29, 2007
Gaming in tight spaces - MAX11Lv3 ***COMPLETE! (11/11/11)***

*** Pictures of the completed system here ***


[Blog] Gaming in Tight Spaces…..mini-ITX (featuring Gigabyte, Silverstone, and Prolimatech)
About a year ago, I started a project I dubbed "Gaming in Tight Spaces", where I set about building a powerful gaming rig on a minimal budget based on the mini-ITX platform. The system was a huge success, and the feedback I recived was very positive, apparently lots of users were interested in downsizing their system's physical footprint, without sacrificing power.

Gaming in Tight Spaces v2.0 – MAX11L (featuring Corsair and Gigabyte)
A few months later, I found that the first version, while nice, wasn't extreme enough to satisfiy my developing vision for the project. So I started a major rebuild, where I really pushed the system to a new level of performance with a quad core CPU and GTX 480 graphics card with MAX11L.

The term MAX11L refers to my goal of cramming as much stuff as possible into 11 liters in volume. The SG05 case used in the projects is 10.78L. But I ran into a major hurdle with the 2nd version, the GTX 480 needed too much power, and the Silverstone ST450SF 450W PSU was not up to the task (which many of you warned me about). Not only that, but I found the 300W stock PSU was a better quality unit, capable of driving the system even better with the HD 5870 graphics card installed. However, without a full size PSU, it didn't seem there was a way to effectively run a power hungery card like the 480.

But the wheels didn't stop turning, and I've retained my desire to push the concept to the real extremes, which brings us to today.

MAX11Lv3

I really wanted to get two things done in the same space as before, I wanted to be able to use a high power graphics card, and I wanted to water cool the CPU & GPU. This means that the most difficult part of this build will be making everything fit, and it will require a lot of modding/fabrication.

However, I did not have the funding availible to complete the project, and if this was going to happen, I needed assistance.

So, I'm very pleased to announce that Silverstone liked my work on round 1 and 2, and have agreed to supply another case for the project, thanks Silverstone :)

Silverstonelogo.jpg

But, that wasn't enough. So when a friend of mine asked if I would build him a small gaming machine, I asked if he would be interested in sponsoring this build which would be his when we finish. He agreed with one condition...that he be involved in the build process. How could I refuse? Besides building modding, and overclocking, I also really enjoy sharing my passion for computers with others. So Norbert and I will be working on this project together.

Here is the parts list:

Water cooling parts:

And here is a gallery of the components before we get started.
The SG06 broken down.

MAX11Lv33.jpg

MAX11Lv34.jpg

The ASRock Z68 motherboard.
MAX11Lv315.jpg

The Intel Core i7 CPU
MAX11Lv318.jpg

Corsair Vengence LP memory.
MAX11Lv317.jpg

The Nexus NX-6000 PSU, this PSU was selected due to its non-standard 125mm depth. Most ATX PSUs at 150mm or longer.

MAX11Lv36.jpg

The PNY GTX 580.

MAX11Lv31.jpg

The Intel 160GB X25M SSD.

MAX11Lv37.jpg

The LITE-ON optical drive.

MAX11Lv38.jpg

The Scythe fans.

MAX11Lv310.jpg


The Bitfenix sleeved cables.

MAX11Lv320.jpg


The Magicool Pro Slim radiator.

MAX11Lv39.jpg

The Swiftech CPU water block.

MAX11Lv35.jpg

The Swiftech pump.

MAX11Lv312.jpg

The Tecnofront Nano reservior.

MAX11Lv32.jpg

The Bitspower GPU waterblock.

MAX11Lv313.jpg

The Bitspower fittings, CoolIT tubing, and Koolance clamps.

MAX11Lv319.jpg
 
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I knew right away that making all of these components fit into the SG05/06 chassis was not going to be easy. In fact, in the default layout, I think it'd basically be impossible. So I knew we'd have to get creative.

I started by unriviting the top braces from the chassis.

MAX11Lv321.jpg

They are important for structural rigidity, but they were the wrong shape to accomidate the 90 degree layout desired without heavy modification. So I decided I would make the motherboard tray & radiator mounts double at replacements for these removed braces.

Using 3mm thick black acrylic, we cut it down to size.

MAX11Lv326.jpg

Then using an acrylic bending rig, we heated up the plates at either end...

MAX11Lv322.jpg

Then bent up each end.

MAX11Lv323.jpg

MAX11Lv324.jpg

Measures up perfectly to the cross braces I removed earlier.

MAX11Lv325.jpg

Next we tapped holes to mount the motherboard on one side.

MAX11Lv332.jpg

MAX11Lv333.jpg

Obviously, the stock rear panel isn't going to work either. So we cut it out.

MAX11Lv327.jpg

MAX11Lv328.jpg

MAX11Lv329.jpg

MAX11Lv330.jpg

MAX11Lv331.jpg

Here is the result.

MAX11Lv334.jpg

At this point, both new side panels have been cut, the opposite side will be used to mount the radiator. Both panels will be attached to the chassis with the original mounting points, although we have not decided whether to rivet or screw them in (any opinions?).

We have a guy from OCN lazer cutting some acrylic to replace the rear panel at this time.
Much, much more to come, stay tuned :)
 
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Let me say I hate you (in an absolutely good way :D) for making me want to dump my current rig and build a SFF powerhouse. The same thing happens every time you release one of these logs.

Bravo though, this one looks like it's going to be one hell of an animal :clap::clap:
 
Looks promising, Miah. One question, though. How is the GTX580 going to fit with the motherboard mounted in that configuration? It doesn't appear there is enough room for a dual-slot card down there.

I'll be keeping an eye on this one ;)
 
I'm new to the community and this was the first project I've seen and I love it, I can see already that I'm going to like it here!
 
Looking good so far :)
Im currently looking into a mATX build using some socket 775 components. Tad older but i dont have the money to do a full 1155 system. Im also using a silverstone case, the SG01. Again slightly older, but still compact. Only thing im having an issue with is mounting the psu inside the case.
 
Today we mounted the GPU water block. The BitsPower block is very unique, it has its in/output situated on the edge (instead of the faces) of the block.

MAX11Lv335.jpg

Next we traced and cut a water block template...

MAX11Lv336.jpg

MAX11Lv337.jpg

...and applied that to the bottom of the case.

MAX11Lv338.jpg

Then Mr Dremel got busy.

MAX11Lv342.jpg

Notched the front panel as well to allow for the extra 3-4mm of clearance needed for this GPU.

MAX11Lv339.jpg

MAX11Lv340.jpg

We also cut out the rear panel for the I/O area, but I missed taking an after shot of it.

MAX11Lv341.jpg

Next we took the opposite side plexi wall and cut it up for the radiator mounting.

MAX11Lv343.jpg

MAX11Lv344.jpg

Mounted up and ready to go in.

MAX11Lv345.jpg

I also drilled holes and tapped the plexi trays to allow them to mount as stressed members in the case. So they will become part of the chassis for rigidity.

MAX11Lv346.jpg

MAX11Lv347.jpg

That's it for now, over the next week, I'm hoping to fined enough time to rewire the PSU and replace its fan, then I can move onto putting everything together. :)
 
Agreed. Always want a smaller system, but don't want to lose any kind of power. Looking forward to see where this goes!
 
I swapped fans in the PSU

MAX11Lv348.jpg

MAX11Lv349.jpg

And rewired the PSU...

MAX11Lv350.jpg

MAX11Lv351.jpg

MAX11Lv352.jpg

...with custom length cables.

MAX11Lv353.jpg

Then mounted the fans & PSU cover to the radiator.

MAX11Lv354.jpg

MAX11Lv355.jpg

MAX11Lv356.jpg

Then attempted to test fit all the major components...

MAX11Lv357.jpg

MAX11Lv358.jpg

MAX11Lv359.jpg

MAX11Lv360.jpg

MAX11Lv362.jpg

The only issue with the first test fit was an edge I need to cut a bit further on marked here.

MAX11Lv361.jpg

That's it for today :)
 
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I really am loving this! Keep it up man, it looks great. Very inspiring. I love how you've mounted the PSU onto the radiator, genius!

Would you making a back cover for the I/O plate and to stop dust from getting in?

-Fri
 
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awesome build. But that keychain is annoying the hell out of me haha
 
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