You know, undervolting is something I haven't even tried with this chip, and is a great idea. Other chips I've had have been unstable when I've undervolted them, so I guess I'd already chalked it up as something that probably wouldn't work well with the athlon.
My passively cooled solution is UGLY. I got so sick of trying to cram all of the watercooling stuff neatly into my case (the hoses kept kinking because the heater core I picked up at the dump had outlet/inlets pointing in non-optimal directions), that I'm just running an inline setup with the side of the case off, the radiator sitting on the floor next to it, and the pump hanging from a small bungee cord from the top of the case so as to keep its vibrations from getting transmitted to anything that could make sound. UGLY. But for the first time in what feels like years, I've got a working setup that I don't worry about that I can just turn on and USE. It's a feeling that I'd forgotten about -- the fun feeling of actually using the tool you've worked on so much for its intended purpose!
The only fan I have is one of the NMB silent fans blowing INTO the power supply. It's not very powerful, but I'm more worried about the PS being cool than the NB -- it can exhaust out the open side panel of the case.
I've found my temperature monitoring doesn't seem to make much sense at all when watercooling as well. I'm using an Abit KT7A-Raid for this board, which has a thermistor which seems to be more realistic than any of the Asus boards I've used, but when the chip is WC, the chip is totally stable (compiling linux kernels ad nauseum, etc), but temps climb way over readings where it'd go unstable when air cooled. Case in point, I've got it underclocked right now to 733 mHz, and it's finally leveled off at 52 C. If it truly is that hot, I don't even care too much, as the stability is solid and the silence is BLISSFUL. Does anyone have any ideas about how comparable in socket thermistor readings when WC'd will be when there's NO air circulating around them like there would be when air cooled?
I'll try undervolting later. Thanks for the advice.