I've been doing the same basic build, and parts are now on the way.
I selected the X2 4400+. You'll find a heated debate here on which processor is better for the money; the 4400+ or the 3800+. I wanted the extra cache, and with multithread gaming and PPU technology around the corner, I'm hesitant to buy a processor that is on the bottom end of dual cores. Anyone who bought the Voodoo 5 5500 instead of a GeForce 1 back in the day and was kicking themself for a few months after will understand that logic.
You'll go far with 1-2 GB of Corsair Platinum, but any hope of 3GHZ on the OC is lost. For the same price, go to
www.digi4me.com and get G.Skill (not Geil) PC4000 Memory. It's actually labeled in the part number in a way that makes it seem like it might really be PC3200, but it's indeed PC4000 per the G.Skill website. It costs 10 USD less to buy that and ship it than it does to order the Corsair from ZipZoomFly. Since it's stock at 250MHZ (500DDR) instead of 200MHZ (400DDR), it's an easier overclock. If you can pull it to 275MHZ (550DDR) with a 1:1 divider and get both your CPU cores to take a multi of 11 on the 4400+, you just got yourself into the 3GHZ club. G.Skill clocks to 275 pretty easily. The 3800+ should be able to reach at least 2.6ghz easily on this stuff.
PSU is an issue. The OCZ 520 is great if you are running one video card, but I'd go with the Enermax 600w if you plan to go SLI. The 520 with an X2, two video cards, at least 1 CD/DVD drive, and at least 1 HDD is pushing the PSU to the limit; overhead is a good thing. Also, the PSU should be approved by AMD for SLI systems (both listed are), because otherwise the second rail gets less juice than the first and your SLI is a little gimped.
Video cards, I'll have to agree with the above post. Not only is 1 7800GTX cheaper than two 6800 GTs, it also tends to bench faster and game faster on its own than the 6800's in SLI. There's an Asus version already OC'd to ungodly speeds, but if you're on a budget I'd suggest the XFX brand. They overclock well and come with goodies, and are about 80 bucks cheaper. (Side note, I'm getting two 7800GTX's, will post OC results across my whole system when finished).
Your case needs good cooling. When you go SLI, you heat spike. You need at least all the fan ports in the rear of the case to be occupied, and at least one in front. I'd select a case with no less than 5 fan ports; two in the front, two in the back, one on the side. Put a fan in all of them. Go to
www.amamax.com; they have several good cases, including one that I just ordered that has the two front fans in side-side configuration instead of tandem. Blowing back toward a tandem pair of fans and a side fan, you get a cyclone effect and that means only the coolest air over the processor and video cards. Amamax also offers free shipping and gives discounts on fans when ordered with the case, as well as having a cheap OEM price for WINXP PRO SP2 ($133).
Motherboard is hands-down the DFI LANPARTY UT SLI/DR. There's just nothing else that can match up. It has built-in power regulation to further correct any voltage issues with SLI configurations, great OC and management tools in the BIOS, and retails for $20 cheaper than its big brother, the SLI/DR that doesn't have "UT" in it. The difference is literally nothing; the more expensive of the two has an "X-Drive" that gives you front-mounted connections in your drive bays for nearly all your plug-ins and lights up pretty. It also generates heat, so just pass it up and go for the UT version.
CPU cooling can affect airflow, because if you want a good overclock on air, you're going to want a Zalman or Thermaltake heat sink/fan combo that has a 120mm fan. These require special mounting and are unwieldy, but will drop your temps by 15-20c in many cases: considering that AMD gives you a damn good HS/Fan to start with, that's saying a lot. It's worth the extra $50-$80 to get the massive fan, just make sure your case has good airflow. Otherwise, the HS and fan will actually obstruct cooling to the back end of the mobo. There are two units from Thermaltake (I'm particular to the brand) that carry 120mm fans and are worth having. One is the Tower: this ungodly unit is actually just an enormous heat sink with heatpipes that stands so tall it will nearly touch the glass on the other side of the case. It has mounts on each side for 90-120mm fans for further cooling and is on the high-end of the price bar. The second is the one I ordered; it retails for $50 and has a copper backplate and set of heatpipes leading up to an aluminum HS and a 120mm fan. It's made to run silent and is extremely light for its size, and probably the best price/performance of the 120mm units.
HDD should be SATA, all the way. The mobo listed is SATA ready and doesn't require mods for SLI. I'd suggest either the Western Digital Caviar 320GB SE 7200 RPM that retails on ZipZoomFly for $137, or pay around $190 and get a Western Digital "Raptor" 74GB 10,000 RPM drive. It's a tradeoff of space/speed; if you have tons of music and video, go for the 320GB, but it'll be your bottleneck on applications with large swapfiles. If you typically just game and/or plan on carrying over an old HDD from your current machine, get the Raptor.
AS5 is the thermal paste you will use, or you'll be drawn and quartered by the population of this website. The stuff that comes with the Thermaltake fan just doesn't compare; do yourself a favor and get some Arctic Silver 5. It cools better than their Ceramique, in my experience, and is cheaper. If you have some left over after you mount the CPU, and you will, take the HS off the video card(s), put on some AS5, remount the GPU HS(s) and enjoy a 5-10c drop in temperature per card.
After all that, if you have some extra cash, get one of those dual fan sets that mounts in a PCI slot and put it under your SLI-capable PCI-E slots. They're about $20 and any bit of cooling is a good thing.