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Old 06-25-07, 11:00 PM   #1
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Woody! 2nd Try...

I tried a wood case last fall but wasn't happy with the way it was coming together so I abandoned it. On Father's Day I started a new one that would be bigger and a little easier to build. Still had some issues but I'm happy with it so far.

Laying out the main parts.


Fitting a motherboard.


Brass wood nuts for setting the stand-offs.



Laying out the back panel.
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Old 06-25-07, 11:06 PM   #2
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More pics...

Back panel cut and ready.


Starting assembly.


From the back.


Front.


Added a stabilizing bar and T-Nuts for securing the side door (these will end up being replaced with brass wood nuts because they don't hold very well). Notice the bottom is cut so cool air will enter the PSU from underneath and go right out of the case. The case will sit on feed so the air can flow in.
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Old 06-25-07, 11:10 PM   #3
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Even more pics...

You make a better door than...well actually you are both.


Front with start of a drive cage.


Home made fan grill, courtesy of a cheap pencil holder from Wal-Mart.


After a few cuts with some tin snips.
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Old 06-26-07, 03:12 AM   #4
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Looks good so far. Any functional reason for the slanted side, or purely for aesthetics?

Cant wait to see how it turns out.

BTW, is that a pentium 3? What hardware will be going in it?
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Old 06-26-07, 07:30 AM   #5
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it looks good and i like the originality of the slanted side
and wally world stuff can come in handy

also... what hardware will go in there as i dont think a p3 will work that well...

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Old 06-26-07, 11:10 AM   #6
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The side is slanted for asthetics. The PIII is just there for a pattern for the ATX motherboard. I'll be using the hardware from my sig until next year when I can upgrade.

I'm gonna try to finish the drive cage and start laying out the front of the case tonight. I'll post more pics over the next few days.
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Old 06-26-07, 12:07 PM   #7
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Nothing wrong with a P3 :P

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Old 06-26-07, 02:59 PM   #8
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Nice home brew look!

Going to stain the wood?

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Old 06-26-07, 05:32 PM   #9
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I thought only pII used slots...

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Old 06-26-07, 05:36 PM   #10
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Quote:
Originally Posted by DorianBrytestar
Nice home brew look!

Going to stain the wood?
Yeah, I'm gonna use a cherry stain and black hardware. I will also try to wood face the optical drive and flash reader.
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Old 06-30-07, 08:29 PM   #11
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Starting on the front plate

I cut the front plate and began cutting out the holes for the various parts.


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Old 06-30-07, 10:54 PM   #12
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Nice workmanship so far man!

Brings back fond memories of me building my WC enclosure out of MDF.


Keep it up!

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Old 07-02-07, 08:33 PM   #13
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More Pics...

I secured the top plate of the drive cage then realized it would need a cut-out to allow for ATX motherboards (little oversite on the design). Then I cut the drive and fan holes in the front plate and secured the front.


Still need to add the power switch and power/drive light combo.
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Old 07-02-07, 09:14 PM   #14
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Looks good! I like the unique shape. What sort of finish are you planning for the surface?

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Old 07-03-07, 12:40 AM   #15
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Quote:
Originally Posted by JDXNC
Looks good! I like the unique shape. What sort of finish are you planning for the surface?
Thanks. I'm planning a dark cherry stain with a satin polyurethane finish. I would like to do the wiring in chrome or silver.
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Old 07-15-07, 07:01 PM   #16
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Staining Begins

I've filled and sanded many nail and accidental holes using Plastic Wood from Dap. I cut feet for the case using a 1 1/4" hole saw and used hole cutouts from 3/4" plywood. After staining I will add felt pads to the feet. This will provide plenty of clearance for the airflow from the bottom into the PSU.


Staining the inside. The kids helped with this.


Staining the outside. The top and side have only one coat. The side is splotchy. I will blend this side when I put on the second coat. I have advice for using water based stain. 1) Use the pre-stain conditioner to help keep the color uniform. 2) Don't let it dry before you can wipe all of the excess off. Drying causes the worst splotchyness. 3) Have lots of clean rags ready to wipe off the excess.
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Old 07-15-07, 07:14 PM   #17
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That is looking really good Duke. Great color choice. I am looking forward to the finished product.
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Old 07-17-07, 11:34 PM   #18
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You should carpet it
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Old 07-18-07, 06:47 AM   #19
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Quote:
Originally Posted by .:DuD3:.
You should carpet it
Good idea, but...not really. Im sure itll build up static electricity or something.

Looks good.

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Old 07-23-07, 01:42 AM   #20
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Finished and More Pics

Well its done...for now. I stained and finished the rest of the box. Added felt feet to the wooden ones. Filed the opening for the flash reader because it just didn't want to fit where the floppy had been and added the power button with a wooden top.
Stained and ready to start being a PC.


Side view.


Front panel wiring


Drives installed
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Old 07-23-07, 01:46 AM   #21
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Back detail


PSU detail


Look Ma, I shorted the motherboard out

You can't tell from here but the system doesn't work because the motherboard standoffs aren't in the right spots and shorted it out when I fired it up. After pulling the mobo and testing it again, there were no problems but I do need to adjust where the standoffs are before I try to secure the mobo again.

Still, I'm pretty happy with how it turned out, and there is plenty of room for full sized ATX board and a water cooling system.
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Old 07-23-07, 06:46 AM   #22
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that awesome dude...nice job

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Old 07-23-07, 09:13 AM   #23
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Quote:
Originally Posted by Dukeman
Back detail

You can't tell from here but the system doesn't work because the motherboard standoffs aren't in the right spots and shorted it out when I fired it up. After pulling the mobo and testing it again, there were no problems but I do need to adjust where the standoffs are before I try to secure the mobo again.

Still, I'm pretty happy with how it turned out, and there is plenty of room for full sized ATX board and a water cooling system.
There are carbon washers that you can use for this situation so that standoffs don't actually make contact with the board.

Edit... forgot the mention it looks great!

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Old 07-23-07, 09:24 AM   #24
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Quote:
Originally Posted by JDXNC
There are carbon washers that you can use for this situation so that standoffs don't actually make contact with the board.

Edit... forgot the mention it looks great!
Thanks for the info. I'll try re-seating the standoffs using this board as the template tonight and see how that works.
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Old 07-23-07, 10:25 AM   #25
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That came out really good. It looks like you didn't have any problem getting rid of the streaks on the back either. Nice work.

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Old 07-23-07, 03:10 PM   #26
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how i mounted my mobo is i just put the mobo on a peice of thin plywood. got a sharpie. drew a few dots, drilled, screwd in the standoffs, then i put a piece of electrical tape on top of each standoff, and then screwed the motherboard on top. one standoff was half a mm off but since there was tape on it i could care less.

but great work on the case. it looks great. my only criticisms are that the plywood you used looks abnormally thick, you probably could of used plywood half as thick and it still would of worked. but since your already pretty much done no point in changing it, only thing is that the case might be a little heavier. just a tip for next time.

Also you did cheat by using metal mounting systems . but i will give it to you, making my cd drive mounts and expansion card mounts was a PITA lol.


any ways, great work. hope you fix the shorting mobo.

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Old 07-23-07, 03:24 PM   #27
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Quote:
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Also you did cheat by using metal mounting systems . but i will give it to you, making my cd drive mounts and expansion card mounts was a PITA lol.
Yes I did cheat. Using the mouting brackets from a TT Armor I was able to just mount everthing to a single board.

For the mobo I plan to use nails to mark the locations where the holes should go then re-drill and mount the standoffs. For the wood I used 1/2 inch plywood. Next time I will use either 1/2 or 3/8 solid wood (maybe oak).
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Old 07-24-07, 06:38 PM   #28
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on my case im used white oak as a frame, then i used 3/16th inch ply wood for the sides and the motherboard tray. it kept the weight of the case really light. less than 18 pounds. and its freaking huge. about 2 feet by 2 feet.


nail is a good idea, works just as well as a pen. plus it makes a good starting point make sure you also put some electrical tape on top of each standoff just in case. seems to work really well.

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Old 07-25-07, 01:16 PM   #29
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I had ordered a MB tray with back panel to use the back panel when I built mine. So all I had to do was to mark the holes on the MB tray onto my acrylic MB tray to mount mine. I used 3/16" acrylic for the MB tray as I was concerned about warpage with using wood for it, especially given the way that my tray has no top support and doesn't attach to the case except via the bottom and back panel. As long as the standoffs are properly placed they won't short anything out. I used metal standoffs with no problems. (http://www.ocforums.com/showthread.php?t=476159)

I used 1/2" knot-free white pine from Lowe's. I thought about plywood but didn't want the rough edges. Oak and the like are just so heavy that I ruled that out as well. The knot-free pine was only about $20 for a 1"x10"x8' board, and allowed me to route the edges for a cleaner look.

Your case is very original and looks good. It takes a lot of time to make something custom. It looks like you designed it more for air cooling than for water. If you go water with it, where would you put your rad, etc.?
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Old 07-25-07, 08:17 PM   #30
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Thanks for the comments.

I probably won't ever water cool in this case. If I decide I want to do it I will probably build a new case. Still it has lots of room for whatever I want to do.

I did get the motherboard mounted properly and it is up and running now. Here are a few more pics of it actually running.


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