I have a pair of heavy bladed scissors that I have used to cut thin sheets of metal like the I/O plate. Just don't expect the blade to be as sharp as before the abuse.
I have also used aluminum tape to make my own I/O plates too... matter of fact my girlfriends living room PC still uses it! It is nice because it sticks to the case, and a sharp exacto is all that is needed to cut the appropriate holes; creasing the foil helps in "measuring" the cuts.
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