The mating surface on my AC freezer pro7 is filled with more craters than the moon. I was wondering if this could be in any way advantageous or if I should lap it down some. I am not using the original tim but replaced it with AS5. And if it is better to have it lapped, does anyone know why they leave such a rough surface when manufactured? Thanks
i personally never found it to be all that big of a help unless the sink is not level. such as having a bulge/depression that dosen't allow for even contact with the ihs or core.
i've used 2 of these recently and agree the surface wasn't pretty
but is was flat. and i can tell you applying the as5 in the normal manner used these days on the ihs, such as applying a rice sized dab in the middle and just applying the sink will yield less than stellar result's, as the as5 won't spread evenly because of the grooves, and also wont provide even contact because it doesn't fill in the grooves all the way, it will leave small air spaces between the sink and as5 inside most of the grooves. (experienced this)
simple fix for that is to prime/tint the sink prior to applying in the normal manner (something i had not done since the 2500+ barton) simply apply some as5 to the sink surface and use 1 of a few things to spread it over the area that will contact the ihs, a thick plastic bag works well, don't fold or wrinkle it just use 1 finger and try to keep the bag flat . such as a freezer bag. or a clean rubber glove.
after you spread it, making sure to rub it in all directions to assure no air spaces. then use a clean spot of the baggie to wipe all the excess as5. the best way is to use even pressure and drag your finger from one edge to the other using a clean spot for each drag. this helps to eliminate removing the as5 from the groove. now install as usual and the as5 will spread farther and will have the best contact.
the temp diff will amaze you.
btw the other major flaw with the sink is the fan dosen't have enough pressure to force air through the thin fins effectively. simply add an 80mm or 92 mm fan to the other side pulling air out. that will provide another big drop in temps.
good luck