Best way to cut Metal mesh out of Case.

[wade7575]

I have a Corsair 600T Case that I want to install 2 120mm fans up on the top part of the case and I want to cut out the metal mesh for better air flow.

I don't really want to use a dremel tool if I can help it as the cut off wheels burn up pretty quick,what do you guys recommend.

I'm also going to cut the front mess out to so I can use 2 120mm or 2 140mm fans so I can set the fans in the center of the cut out so I can fit 25mm thick fans in that space.

 

[Robert17]

Do you have a jigsaw? If so, use an abrasive blade and you'll get a clean cut with less vibration.

 

[ATMINSIDE]

If it's made like any other case with a mesh front I've seen then there should be some folded tabs holding the mesh in to the front panel.
Fold those tabs back and the mesh should pop out.

I can't find any pictures showing the back side of this mesh clearly.
Can you take a picture and post it here?

 

[Blaylock]

They make thicker cut-off wheels too.

 

[Soulcatcher668]

Are we talking about the mesh on the removable piece or the steel of the case?

 

[ATMINSIDE]

Are we talking about the mesh on the removable piece or the steel of the case?

There's two layers of mesh? Good catch.

Again, to wade, this is why I was asking for pictures. They're worth a thousand words

 

[Soulcatcher668]

There's two layers of mesh? Good catch.

Again, to wade, this is why I was asking for pictures. They're worth a thousand words

I may or may not have extensive experience modding a 600T

 

[ATMINSIDE]

I may or may not have extensive experience modding a 600T

Sounds like you may or may not be the perfect person for this thread

 

[knoober]

I use these to cut the small spaces in between the mesh. You gotta figure out something to cover the rough edge after that. Ive heard a plastic portfolio cover/binder covers like these work well , but I havent tried them myself.


Barring that Id use the big brother to the Dremel.... the 4 inch Angle Grinder. AKA the thing I use for damn near everything

 

[wade7575]

I'm wanting to cut the metal mesh where the fan mounts to,soulcatcher I'll PM you later when I'm not so busy.

 

[TechJunky]

I used an angle grider with a cutoff wheel to cut mine out, I then used a dremel tool with a sandpaper wheel to make the corners round and smooth everything out. I then hand sanded the cut out so no one gets cut. Turned out great, but did take some time...

 

[Fineas]

use masking tape where you are going to cut as well. it will help make sure the powder coating doesnt crack or chip

 

[godevskii]

Yeah, my bet is also on the angle grinder, and then use files and sandpaper to smooth the edges.

 

[Envious Mods]

I'm a big fan of using an air cutter. You can get them for a reasonable price if you have an air compressor. They cut straight and they'll go through just about anything with the right wheel. You can also get reinforced cutoff wheels for a Dremel if you fancy those.