power
I've been looking for power supplies and can you believe nobody seems to make a 24VDC 1U power supply? I keep finding 48VDC input units, but 1) I'm feel like the lower volts the battery supplies the easier it will be to construct it and 2) I can't seem to find a place that actually lists
and sells a 350 or 400 watt 1U DC-DC supply. Odds are I'm going to have to get a PS/2 form factor unit and modify it anyway, so if that's the case, screw it I'll try mine first even though I know it's not that powerful.
I have to dig abit more about the HD6750, but apparently it will draw
245 watts at load according to these guys:
http://www.overclockersclub.com/reviews/sapphire_hd6670_ultimate_hd6750_hd6770/18.htm
And apparently the i5 will eat up
125 watts under load according to these guys:
http://www.anandtech.com/show/4083/...core-i7-2600k-i5-2500k-core-i3-2100-tested/21
Well, I'm pretty sure we're talking DC watts here in which case you just sum them up and end up with 370 watts under load ... so I'm looking at a 400 watt PSU or preferably a 450 watt to allow room for overclocking. I dug up my old DC-DC power supply and unfortunately, it's 300 watts.
I didn't bother taking any pictures before tearing it apart because the only difference is the input.
It does 15A on the 3.3 and 12, any of you guys have anything to comment on that? Maybe I can underclock the CPU / GPU to get things off the ground using this unit? I can at least build the chassis around the video card and simply not install it untill I find a beefier PSU. That is probably a good idea for now since the LCD controller is still a variable; I've never played with one of these things and it may not be a 'plug and play' situation. That's probably the biggest variable in this build, followed by the battery and PSU situation. Oh and I almost forgot that I don't have a chassis or a cooling system yet. Regarding those two, I have some solid ideas for construction: it's going to involve a bit of copper. The case's structural members are going to serve double as heat sinks. I've looked at enough information about heat pipes that I feel confident about fabricating some on my own. I guess that's a big variable to heh.
I'd really like to use a 1U so I don't have to modify the PSU; I want the convenience of bolt-in parts. If the PSU blows, not only will I need to track down another weird one, but also custom modify it to fit my chassis ... that's a bit against the grain of the goal of the project. I will, however, make compromises if the need be, and right now I'm leaning toward compromise at least in the short term.
The other annoyance with this old PSU of mine is its old school ATX connectors, nothing modern. So aside from it being too tall to fit without mods, and I'm not afraid of modding it, but I've also gotta reterminate it just to test it out with the new gear. Bah. Anybody got old busted 24pin unit(s) they want to donate for their connectors?
space
I may ened up using one or a pair of single 2.5 removable bays depending on how the real parts fit together, because alloting the 3.5 space is a limiting factor.
http://www.newegg.com/Product/Product.aspx?Item=N82E16817997012
Yes I know newegg doesn't have them but it's a common enough item.
I got sick of my slow loaner laptop so I decided to do a rough model in cardboard. The only problem is it's a bit thicker than it should be, but ultimately my specified dimensions were really just a jumping off point.
This time around it's
Prototype 01:
As much as I want the ports to go to a side (so I don't have to blindly grasp around at the rear of the case to plug things in), this layout fits better.
If I move that big capacitor I can easily fit the low profile HD6750 card this way. I was suprised how small the card is, I cut out a piece of cardboard to match it's foot print and glued it to the back of that old low-pro dell card for reference. I guess with the big plastic shroud on it, it looked as big as a full size card; it is small for having a powerful GPU.
Of course, those tall heat sinks will disappear, or be rotated or something. Odds are there will be a heat pipe or two for the final iteration of the PSU.
That transformer is a thorn in my ***. Well one solution is to just make the case taller by 5mm. My cardboard model is already taller than 45mm; it's 45mm on the
inside. That's not the end of the world I guess. Anyway the final PSU probably will be different height
I still have plenty of room in there
somewhere for the LCD board, hopefully right above the CPU.