6.25 ft head, 320 gph
i guess that would be like running 2 eheim 1048's.
not linear so neither gallons per hour or head can be added this way, so it isnt necessarily similar at all to two eheims. and wangster that would be a fluid dynamics issue, not a thermodynamics one.
If I remember correctly, I think it means that your TIM joint is poor.
i would give this some definite consideration, i get the same temperature difference idle to load with my stock retail hsf on my 1800+ pally.
I can't tell what the inlet of you pump looks like. does the way it attach cause any restriction? if so, this is the single worst thing you could do for a pump and it will kill its performance.
is the temperature of your heatercore similar to the temperature of your waterblock? these need to be as close as possible for the loop to be efficient.
do you know for a fact the insocket thermistor on your motherboard has no issues with reading relatively high temps? if not you may want to inquire about this in the motherboards forum. actually you are getting a huge temp difference between high and low, so that isnt the problem, scratch that.
if you go with an inline set up on two rads the order in which you put them is completely irrelevant, the pump will have to push through the entire resistance of both and it is doesnt matter which one comes first or second. i wouldnt do this however because all the signs are pointing somewhere else... you switched heat exchangers and the temps are not much better.
I would recheck the tim joint like you plan to.
good luck.