Learned a lot this evening. Forgive my ignorance up to this point regarding what exactly I have in terms of a CPU and Ryzen in general. I've been pretty out of it considering I haven't owned a modern computer in quite a while now, and I had no idea of the incredible technology I was dealing with. It's not just clock speed anymore. There's a lot going on with something as state of the art as Ryzen and the engineering behind it.
I went ahead and did a stock settings run of OCCT again for just under an hour. The loop and system reached a plateau and things were stable in terms of temperatures, power usage, and general behavior. While this was happening, I was doing some reading on my phone. You know what I discovered? PBO isn't enabled by default. Go ahead and laugh and mock as should happen... I'll wait and take it gracefully... ... ... ... ... OK, so after diving into some technical literature, I realized that yes, I had reached and held with ease, the stock power limits. I think with a first beta revision that the block did well and would be able to handle any real world scenario with much aplomb. 145W held continuously at homeostasis for almost an hour at 60C.
After stopping that test and downloading Ryzen Master, I selected the PBO option with everything the way is it by default. What I really wanted to see was how much more power would be drawn by the processor. And trents, the HWiNFO tip was solid. I had tried it before, but it seemed like a data overload at the time. Now, it has just what I need. With PBO active, I started the test again without letting the loop return to a ground state (within 2 minutes). As the test ramped up, the system hit and held at ~180.951W which is a substantial 25% increase. Everything held just under 70C for the duration of the 14 minute test. I stopped it early as the VRM on the motherboard was hot at 70C-72C... maybe it can run that hot, but I felt the need to exercise more control over what was happening and there isn't any active cooling right there at the moment. I was coming off a one hour test at stock maximums and the system was already carrying additional heat. I need to consider my options when it comes to rectifying the VRM heat issues... I may look at taking the heatsink off and seeing what I could do about cutting a simple coldplate and acrylic block for that area. Something easy buy vastly superior to passive cooling. It would also be good practice for adding mosfet blocks to my product line.
I think it's pretty safe to say that I am approaching the maximums of potential heat production within the scope of a vast majority of cases. Obviously those working to truly take the CPU clocks to the clouds could generate a good deal more heat energy that must be moved from the package, but I think trying to appeal to the edge cases would require a different approach to block design. The N3 block is probably something that would be suited more towards that realm as it is a fair bit larger and utilizes a different design. I believe the biggest issue is the flow pattern is too open. I think I need to do some more flow direction with the pressure plate while trying to avoid unnecessary restriction. Now that I have some hands on experience and better understand the technology with which I am working, I can apply this knowledge to a completely performance oriented revision. See and logging the die vs die temps was interesting, and will be a challenge as I am sure there will always be variation and that CCD1 will not always be cooler than CCD2 and vice versa.
What I do know is the coldplate revision I have going right now will direct all the liquid to the areas over the CCDs first
before the flow is shaped for the remainder of flow through the conduction zone. It is sure going to push my current manufacturing capabilities... The coldplate will now have 4 or 5 setup operations with the final two being quick programs but it is still a lot of additional time per piece. What I really need to do is find a way to be able to quickly setup and tear down the small rotary table for the one machine. They rarely use it due to the large amount of space it consumes and the fact that we rarely are cutting anything small or the desirable geometry to cut with 3+2 or 5-axis. This way I could do my modified irregular fin and slot cutting without the need for manual setups.
The beginning of a new cycle when temps spike for about a second
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Done and the return to idle temps in under 7 seconds
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Starting stress test with PBO, wattage still going up
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5 minutes in, system is pretty linear at this point
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So, all in all, it's been an interesting night and I really glad to be developing a much more thorough understanding of my new system and how to most effectively generate the best data to test this block and those to come. I am proud of the fact that my design was able to hold that kind of wattage level in check without any real issues. I really wish I had an off the shelf block with which to compare right now. I have a couple of old school ones, but no way to mount them... and considering this is a new system, I'm really hesitant to do any winging it at this point. There will be no ziptie mounts today. I don't know if there's any data available on a similar stress test with other blocks, but I'd be curious to see just how I stack up so I know what I need to do. Again, let me stress this, if this design doesn't cut it, and revisions within the package will not be able to compete, then I will move on to the next design. It is what it is... The amount of information and data on design principles, manufacturing experience, product testing, mounting strategies, aesthetics, materials... I could go on but I digress... that I have ascertained from this experience will be invaluable moving forward. What I wouldn't give for some machine time so I can get the two test units out... uuuuuugggggghhhhhhhhh...
Thursday is payday for me, so I went ahead and bought what I need to be able to keep track of various physical properties of the loop. I grabbed the last aquaero 5 on Amazon ($2.50 more than elsewhere, but free shipping with delivery on Saturday!), same brand flow meter, and 5 inline temp probes. Also grabbed some more 1/2" ID barbs and some rotary 90s. I dislike the 5.25" drive cage in this case (but not mad at it since I paid less than half of retail new in box), but it will come in really handy to mount the controller and flow meter. Need to add a fill port as well, so will be adjusting the reservoir's position down a bit to facilitate that.
Anyway, thanks for reading everyone, and I hope there's a lot of input on all the data posted above. Whatever you can give me pertaining to somewhat comparable performance of my block at this power level to others would be greatly appreciated. I just need to know if I'm on the right track...
EDIT: Missed 200W by 0.796W.
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