I've had a nightmare with these damn O-rings. I had trusted the machinists to get it right, and they messed them up, even after banging away at them a number of times to get the issue fixed. The problem was that they kept on second guessing what I wanted.
I have modified the base-plans, and this time I have specified the O-ring channel correctly as it should be done, and simply have not told them what O-rings I intend to use, so that way they won't second guess me and mess it up again.
If you think it drives you crazy Joe Camel, try it from my end where you never get what you ask for...