Well, grab yourself a sheet of acrylic, trace on your design, clamp it down, and start cutting! You can look through the pictures in
the worklog to get an idea of the process it went through. Just post if you have any specific questions about how to do something in particular.
ROFL, it's not for sale, sorry. It is sitting happily in my girlfriend's apartment (since she is the one with the console, not me).
I did a google image search for "flames" or something like that and found a design I liked. Then (since I don't have a printer) I traced the image outline onto a piece of paper right on my monitor. I cut out the flames from the piece of paper and then traced the outline onto the paper backing of the acrylic sheet. Then I redesigned the look of the flames by hand on the piece of acrylic to get the right size/shape/look I needed to to fit the PS2. Once I had a drawn out a design I was happy with, I clamped it down very close to where I was cutting and just went to town with the coping saw (by hand).
I do find myself staring at it, but thankfully it is only during the loading screens or something